The Best Quality Crusher Wear Parts
Crusher wear parts, which also called rock crusher replacement parts or crusher spare parts.Those parts need change and repair Cyclically. A rock crusher such as a cone crusher incorporates hardened tapered inserts in the manganese or other wear liner of at least one of its crushing elements. The inserts extend outwardly from the crushing surface of the crushing element towards the facing crushing surface so as, in use, to act as pick axes that shatter rock primarily by impact rather than pulverizing the rock by compression. The inserts are fixed in a heat treated manganese wear liner either by bonding or by press-fitting.
Crusher wear parts have many types, the mainly type included cone crusher wear parts,jaw crusher wear parts,impact crusher wear parts, gyratory crusher wear parts,hammer mill wear parts and roll wear parts.In order to keep the good wearable and hardness, most of crusher wear parts choose high manganese or chrome to cast.
Jaw crusher wear parts include fixed jaw plates,movable jaw plates, wedge plate, toggle plates and some side plates.Jaw plates are available in numerous configurations. This includes variations in tooth profiles, straight/curved jaws, and plates with filled-in ends.The crusher jaws produce better quality crushed rock more consistently than standard original equipment jaws, while reducing the need for re-screening and re-crushing.
Nanjing JYS Casting specialized in manufacturing cone crusher wear parts with manganese steel, alloy steel and TIC insert manganese steel.
Cone Crusher Wear Parts Include:
- Cone Liner (Concave)
- Bowl Liner (Mantle)
- Torch Ring
- Cone Feed Plates
- Distributor Caps.
Nanjing JYS Casting has had manufactured all kinds of impact crusher wear parts with best quality and suitable price.
Impact crusher wear parts include:
- Blow Bars
- Impactors Plates
- Wall Liners
- Apron Liners
- Side Liners
- Breaker Blocks
Nanjing JYS Casting offers hammer mill wear parts with the best quality and suitable price to our customer.
Hammer mill wear parts include:
- Aggregate Hammers
- Breaker Blocks
- Cage Assemblies
- Hammer Mill End Liners
- Crusher Rotor Assemblies.
Nanjing JYS Casting gyratory crusher wear parts feature unique design improvements to extend wear life. A proprietary manganese steel alloy is selected to withstand the most abrasive environments. Unicast gyratory crusher wear parts also feature thicker manganese in high-wear areas for longest wear life and uptime.
Gyratory crusher wear parts include:
- Segments liners
- Spider caps
- Spider arms.
Nanjing JYS Casting use high chromium alloy irons to cast roller mill wear parts.
Roll mill wear parts include:
- Rolling mill bearing boxes
- Mill run-out tables
- Mill guides
- Mandrel segments
- Roll changing sleeve
- Charge bar frame
- Jaw clutch
The wear resistance of manganese steel with austenitic structure is attributable to the phenomenon of work hardening. The impact and pressure load results in a hardening of the austenitic structure on the surface. The initial hardness of manganese steel is approx. 200 HV (20 HRC, hardness test according to Rockwell). The impact strength is approx. 250 J/cm². After the work hardening, the initial hardness can thereby increase to an operational hardness of up to approx. 500 HV (50 HRC). The deeper-set, not yet hardened layers thereby provide for the great toughness of this steel. The depth and hardness of the work-hardened surfaces depend on the application and type of manganese steel. The hardened layer penetrates down to a depth of approx. 10 mm. Manganese steel has a long history. Today, this steel is used mostly for crusher jaws, crushing cones and crushing shells.
Martensite is a completely carbon-saturated type of iron that is made by quick cooling-off. It is only in the subsequent heat treatment that carbon is removed from the martensite, which improves the strength and wear properties. The hardness of this steel ranges between 44 to 57 HRC and the impact strength between 100 and 300 J/cm².Thus, with regard to hardness and toughness, martensitic steels lie between manganese and chrome steel. They are used if the impact load is too little to harden the manganese steel, and/or good wear resistance is required along with good impact stress resistance.
With chrome steel, the carbon is chemically bonded in the form of chromium carbide. The wear resistance of chrome steel is based on these hard carbides of the hard matrix, whereby the movement is hindered by offsets, which provides for a high degree of strength but at the same time less toughness. To prevent the material from becoming brittle, the blow bars must be heat-treated. It must thereby be observed that the temperature and annealing time parameters are exactly adhered to. Chrome steel typically has a hardness of 60 to 64 HRC and a very low impact strength of 10 J/cm². To prevent breakage of chrome steel blow bars, there may not be any unbreakable elements in the feed material.
Alloy steel also widly use in casting crusher wear parts. With this material, the crushed material can be dressed by magnetic separation. However, alloy steel crusher wear parts are easily break, so this material can not use to cast largest parts, only suit to cast some small parts, weight less than 500kg.
TIC Insert Crusher Wear Parts
We use titanium carbide bars insert crusher wear parts to help wear parts get more good working life when crush hard material.
JYS Casting For Crusher Wear Parts
JYS Casting has grown into China’s largest manganese casting manufacturer and supplier of quality crusher spare parts(crusher wear parts and crusher mechanical parts) and service supplying worldwide to the quarrying, mining, demolition and recycling industries, and had cooperated with many brands crusher.
Our approach consists in:
- Considering the particular application / circuit;
- Thoroughly studying crushing conditions and crusher operating parameters;
- Selecting best-suited design as per the above;
- Selecting the best-suited alloy for the profile;
- Insuring perfect fit of items and simple & safe installation procedures;
- Insuring follow-up during lifetime.